Laser Show Planning, Equipment Selection, and Operational Safety at Live Events
Laser Show Planning, Equipment Selection, and Operational Safety at Live Events
Regulatory compliance provides the legal framework for entertainment laser use, but safe and effective laser shows at live events require a substantially deeper level of operational planning. Laser light shows interact with nearly every other production discipline — staging, lighting, audio, atmospherics, rigging, and event management — and the safety controls that prevent serious incidents depend on those interactions being well managed. This article addresses the operational planning, equipment selection, setup protocol, communications, and safety briefing requirements that industry safety guidance identifies for entertainment laser use at live events.
Types of Laser Shows
There are three general types of laser show options available from entertainment laser vendors: stock, semi-custom, and custom. Stock shows are pre-produced presentations that the company offers as a standard product; they are typically less expensive but offer no customization to match the specific event’s music, branding, or theme. Semi-custom shows incorporate the client’s content into a modified version of an existing presentation. Custom shows are designed specifically for the event or production. The choice among these options has implications for setup time requirements, advance production coordination, and cost, all of which should be addressed during the vendor selection and contracting process (Event Safety Alliance, 2013).
Laser Uses: Beams and Graphics
Most entertainment laser applications fall into one of two broad categories. “Seeing beams in mid-air” applications use the laser to create visible beam effects in the air above or within the audience area, typically enhanced by atmospheric haze or fog. “Seeing graphics on a surface” applications project graphic images, text, or animations onto a screen, building face, or other projection surface. Many large-scale laser shows combine both categories. Each category has distinct implications for projector placement, required ceiling height, fog/haze requirements, and safety zone management (Event Safety Alliance, 2013).
Planning Factors for Laser Selection
When planning a laser light show, several venue and production factors directly affect what equipment will be needed and how it must be operated. Organizers working with their laser vendor should address all of these factors in pre-production (Event Safety Alliance, 2013):
Laser color is a significant consideration. Green is the most visible color of light to the human eye, which means a less powerful — and thus operationally simpler and more economical — laser can be effective if green is an acceptable color for the event. Multi-color shows require higher power and more complex equipment. Ambient light level in the venue directly affects laser visibility and therefore required power. The venue should be kept as dark as possible during the laser presentation. A specific practical concern is the presence of pop-up concession or merchandise locations that may be set up in the venue between laser alignment and the event start; if these locations emit light in areas the laser beams will scan, they can reduce laser effectiveness and create unanticipated exposure zones. Site security during the laser alignment period should prevent such locations from appearing within the laser operational zone after alignment is complete (Event Safety Alliance, 2013).
Beam divergence varies between laser types. Low-divergence beams appear brighter because the light energy is concentrated in a smaller cross-sectional area. The amount of fog or haze in the venue affects beam visibility; more atmospheric effect produces better visible beam shows but may be impractical for outdoor events or venues with strict smoke management requirements. In those situations, a higher-power laser may compensate. The projected area of the show — how widely the audience is distributed relative to the laser positions — affects the power required to achieve effective presentations across the full coverage area. Audience scanning — directing laser beams at or through the audience — requires careful power and divergence management to produce effective beams without creating eye hazards; the laser vendor should specifically address how audience scanning will be managed safely at each event (Event Safety Alliance, 2013).
Laser Technology
The technology of entertainment lasers has changed substantially since the widespread use of large-scale laser shows began. Before 2000, most large laser shows used bulky argon or krypton ion gas lasers requiring 220 to 440 volts of electrical power and approximately two gallons of water per minute for cooling. These systems imposed significant logistical and electrical infrastructure requirements (Event Safety Alliance, 2013).
In recent years, solid-state laser technologies including DPSS (diode-pumped solid-state) and YAG (yttrium aluminum garnet) types have largely replaced gas lasers in entertainment applications. These newer systems are compact enough to be carried by one person and in some cases have a physical format and rigging compatibility similar to conventional stage lighting instruments. The shift to solid-state technology has simplified production logistics considerably, reducing freight weight and volume and increasing placement flexibility (Event Safety Alliance, 2013).
However, the physical similarity between modern solid-state laser projectors and conventional lighting fixtures creates a specific safety hazard. Production personnel who are accustomed to handling stage lighting may approach laser projectors with the same casualness they would apply to a conventional fixture. Unlike conventional stage lighting, laser light can cause serious, permanent eye injury in a fraction of a second. Laser projectors must be treated as hazardous equipment at all times, and clear hazard communication must be part of the pre-event safety briefing for all production personnel (Event Safety Alliance, 2013).
Projector Positioning Options
Entertainment laser projectors come in two general configurations with different positioning implications. Direct-feed projectors join the laser source and scanners into a single unit. These may be compact enough to mount on a stand or fly from the rigging system. Fiber-fed projectors use a fiber-optic cable to bring laser light from the source to a remote scan head, allowing even greater positioning flexibility. Fiber-fed systems can be placed on stands or flown. The maximum cable run for fiber-optic laser systems is typically 100 feet (30.48 m). The fiber-optic cable requires careful protection during installation and operation; it must not be run over by equipment or personnel, severely bent, or kinked, as physical damage to the cable affects system performance and beam integrity (Event Safety Alliance, 2013).
For graphics projection, rear-projection is generally preferred over front-projection for audience experience and safety reasons. The laser projector should be positioned no closer to the screen than the largest dimension of the projected screen area. For example, when projecting onto a 20-foot by 30-foot (6.096 m by 9.144 m) screen, the projector should be at least 30 feet (9.144 m) from the screen. The practical maximum distance is approximately 100 feet (30.48 m), though this can vary with the use of wide-angle lenses and audience proximity to the screen (Event Safety Alliance, 2013).
Control System and Safety Observer Requirements
The laser control console must be positioned so the operator can see the audience during the performance. If a direct line of sight from the console location to the audience area is not achievable, a laser safety observer must be positioned in a location with a complete field of vision of the laser presentation. This safety observer must be provided with a headset, walkie-talkie, or other device enabling immediate communication with the laser operator (Event Safety Alliance, 2013).
Laser control console space and setup time requirements are roughly comparable to those for lighting or audio departments; the laser operator’s needs should be incorporated into the production schedule and console position allocations during the planning phase. During the event, an agent from the laser company must be on hand at all times when the laser is on, positioned to limit access to the area between the projector and the projection screen (Event Safety Alliance, 2013).
Setup Scheduling
Adequate time for aiming and fine-tuning laser projections must be built into the production schedule as a fixed requirement, not an optional addition. During the alignment and testing process, no personnel except the laser company’s own technicians should be in the laser operational area. A practical approach used by experienced production managers is to schedule laser setup during a crew meal break or after other departments have completed their calls, so that the area is naturally clear without requiring active exclusion management (Event Safety Alliance, 2013).
The laser company will typically alert the producer before beginning setup and will verify that all personnel have left the event area, including catwalks, backstage areas, and any other spaces where laser beams could potentially reach. This verification must cover the full three-dimensional space within the laser operational zone, not just the main audience floor.
Personnel Briefings and Communications
During the pre-event safety briefing, the laser show company should be included in the relevant event management, house management, and security briefings conducted before the public enters the venue. Signs must be posted at all points where laser beams might be accessed, including backstage areas and catwalks. Any access point that cannot be physically secured must have a security person posted to prevent unauthorized entry (Event Safety Alliance, 2013).
Communications between laser operators and technicians, and between the laser team and production management, must be established before the event. Ideally, each laser operator and technician should have direct communication with event staff and management. If this is not achievable, the operator at the main laser controls must be in headset communication with the producer, the producer’s agent, or the lighting director while other laser technicians maintain communication with the laser operator. In high-noise environments — which describes most large live events — suitable earmuff-style headsets are required to enable effective communication among laser technicians (Event Safety Alliance, 2013).
Beam Direction and Brightness Considerations
Understanding laser beam behavior helps production teams plan effective shows without compromising safety. Laser beams appear brightest when parallel to the viewer’s field of vision (described as “on axis”) — that is, when the beam is coming directly toward or directly away from the viewer. Beams appear least bright when crossing the viewer’s field of vision at a right angle (“off axis”). For beam shows, laser equipment is typically positioned in front of the audience with beams aimed over the audience’s heads. For graphics applications, the projector should be located no closer than the largest dimension of the screen, and the laser provider must post signage to alert and deter people from entering the projection “cone” — the area between the projector and the outermost edges of the projected image (Event Safety Alliance, 2013).
Additional Technical Resources
industry safety guidance directs organizers and production teams to several additional resources for laser safety information. The International Laser Display Association (ILDA) at www.laserist.org is the primary professional association for entertainment laser companies and provides technical guidance for laser show producers and presenters. The FDA’s Center for Devices and Radiological Health maintains a web resource on laser light shows and radiation-emitting products. ANSI Z136.1, Safe Use of Lasers, published by the Laser Institute of America, is the foundational voluntary standard for laser safety in the U.S. Manufacturers of electronic radiation-emitting products sold in the U.S. are responsible for compliance with the Federal Food, Drug and Cosmetic Act Chapter V, Subchapter C — Electronic Product Radiation Control (Event Safety Alliance, 2013).
Conclusion
Laser shows at live events are a collaborative undertaking between a specialized vendor and a production team that may have limited direct experience with laser safety requirements. The planning factors covered in this article — equipment selection, venue suitability verification, setup scheduling, control console positioning, communications infrastructure, and personnel briefing — represent the operational translation of the regulatory framework into actual event execution. The critical discipline is rigorous pre-production coordination: the time to discover that a venue’s ceiling height is insufficient for the intended laser effects, or that fog requirements conflict with the venue’s atmospheric policy, is during planning — not during setup on event day. Productions that approach laser show integration with the same systematic planning discipline applied to other major production elements can deliver effective and safe laser shows; those that treat laser integration as a vendor problem to be managed on site expose their audience, crew, and themselves to unnecessary risk.
References
International Laser Display Association. (n.d.). ILDA technical resources for laser show producers. ILDA. https://www.laserist.org
U.S. Food and Drug Administration. (n.d.). Laser light shows: Radiation-emitting products. CDRH. https://www.fda.gov
American National Standards Institute. (2014). ANSI Z136.1: American national standard for safe use of lasers. Laser Institute of America.
Occupational Safety and Health Administration. (n.d.). Laser hazards. OSHA. https://www.osha.gov